Introduction: Choosing Between ABREX 400 and DILLIDUR 400 for Heavy Machinery
In industries where heavy machinery is exposed to extreme wear and abrasion, selecting the right steel plate is critical to ensuring operational efficiency and longevity. ABREX 400 and DILLIDUR 400 are two leading wear-resistant steel plates, renowned for their durability and performance in demanding applications. As a leading manufacturer and supplier of both ABREX 400 and DILLIDUR 400 plates in Mumbai, India, DMsons offers expert insights into these materials, helping you make an informed decision for your industrial needs. This comprehensive guide compares ABREX 400 and DILLIDUR 400, highlighting their key differences, applications, and benefits.
What Are ABREX 400 and DILLIDUR 400 Plates?
ABREX 400 is a high-strength, wear-resistant steel plate manufactured by Nippon Steel & Sumitomo Metal Corporation. It is designed for applications requiring high abrasion resistance and toughness.
DILLIDUR 400 is a wear-resistant steel plate produced by Dillinger Hüttenwerke, known for its consistent hardness and superior performance in abrasive environments.
Both plates are engineered to withstand extreme conditions, but they differ in composition, mechanical properties, and applications.
Key Features of ABREX 400 Plates:
- Hardness: 400 HBW (Brinell Hardness), providing excellent abrasion resistance.
- High Toughness: Withstands heavy impacts and mechanical stress.
- Good Weldability: Easy to fabricate for various industrial applications.
- Lightweight: Offers weight reduction in machinery without compromising strength.
Key Features of DILLIDUR 400 Plates:
- Consistent Hardness: 400 HBW with uniform hardness throughout the plate.
- Superior Wear Resistance: Designed for long-lasting performance in abrasive environments.
- Excellent Workability: Can be cut, welded, and formed without compromising structural integrity.
- High Impact Resistance: Suitable for applications involving both wear and impact.
Chemical Composition of ABREX 400 and DILLIDUR 400 Plates
| Element | ABREX 400 (%) | DILLIDUR 400 (%) |
| Carbon | 0.20 Max | 0.25 Max |
| Manganese | 1.50 Max | 1.60 Max |
| Silicon | 0.50 Max | 0.40 Max |
| Chromium | 1.00 Max | 1.50 Max |
| Nickel | 0.25 Max | 0.30 Max |
| Boron | 0.004 Max | 0.005 Max |
Mechanical Properties: ABREX 400 vs. DILLIDUR 400 Plates
| Property | ABREX 400 | DILLIDUR 400 |
| Hardness | 400 HBW | 400 HBW |
| Yield Strength | 1000 MPa | 1100 MPa |
| Tensile Strength | 1250 MPa | 1300 MPa |
| Elongation | 10-12% | 9-11% |
| Impact Energy | 45 J at -40°C | 40 J at -40°C |
Key Differences Between ABREX 400 and DILLIDUR 400 Plates
- Manufacturing Origin:
- ABREX 400 is produced by Nippon Steel in Japan, while DILLIDUR 400 is manufactured by Dillinger in Germany.
- Hardness and Toughness:
- Both offer similar hardness, but DILLIDUR 400 is slightly tougher, making it ideal for high-impact applications.
- Chemical Composition:
- DILLIDUR 400 contains more chromium, enhancing its wear resistance in highly abrasive environments.
- Applications:
- ABREX 400 is preferred for lighter, high-performance machinery, while DILLIDUR 400 excels in heavy-duty, high-impact applications.
- Cost:
- ABREX 400 is generally more cost-effective, making it a preferred choice for budget-conscious projects.
Applications of ABREX 400 and DILLIDUR 400 Plates in Heavy Machinery
ABREX 400 Plates Applications:
- Mining and Quarrying:
- Used in dump truck bodies, chutes, and hoppers for handling abrasive materials.
- Construction Equipment:
- Applied in excavator buckets, bulldozer blades, and crushers.
- Agricultural Machinery:
- Ideal for plow blades and other ground-engaging tools.
- Waste Management:
- Used in waste containers, liners, and recycling equipment.
DILLIDUR 400 Plates Applications:
- Heavy Mining Equipment:
- Suitable for loader buckets, crushers, and conveyor systems.
- Industrial Manufacturing:
- Applied in machinery parts exposed to both wear and impact.
- Cement Industry:
- Used in mixers, silos, and clinker handling equipment.
- Transportation:
- Ideal for railcars, truck bodies, and heavy transport vehicles.
Benefits of Using ABREX 400 and DILLIDUR 400 Plates
Benefits of ABREX 400 Plates:
- Lightweight Strength:
- Reduces the overall weight of machinery without compromising durability.
- High Abrasion Resistance:
- Extends the lifespan of equipment in abrasive environments.
- Cost-Effective:
- Affordable solution for applications requiring high wear resistance.
- Versatile Applications:
- Suitable for multiple industries, including mining, construction, and agriculture.
Benefits of DILLIDUR 400 Plates:
- Superior Toughness:
- Withstands both abrasion and impact in the most demanding environments.
- Consistent Performance:
- Uniform hardness and mechanical properties throughout the plate.
- Longer Service Life:
- Reduces maintenance costs and downtime.
- Ideal for Heavy-Duty Applications:
- Designed for the most challenging industrial applications.
Why Choose DMsons for ABREX 400 and DILLIDUR 400 Plates?
As a leading supplier and manufacturer of ABREX 400 and DILLIDUR 400 plates in Mumbai, India, DMsons is dedicated to providing high-quality steel solutions that meet international standards. Our plates are trusted by industries for their strength, durability, and performance.
- Global Reach: We export ABREX 400 and DILLIDUR 400 plates worldwide, ensuring timely delivery and exceptional customer service.
- Custom Solutions: Offering plates tailored to specific project requirements.
- Quality Assurance: Rigorous testing ensures compliance with international standards.
Explore our full range of steel products here: DMsons Steel Products
Factors Influencing the Price of ABREX 400 and DILLIDUR 400 Plates
- Material Composition: Higher alloy content in DILLIDUR 400 increases its cost.
- Thickness and Size: Larger and thicker plates require more material, impacting the price.
- Market Demand: Fluctuations in the global steel market influence costs.
- Logistics: Transportation and delivery timelines affect the final price.
For competitive pricing, visit: Wear-Resistant Steel Plates Suppliers
FAQs About ABREX 400 and DILLIDUR 400 Plates for Heavy Machinery
- What is the difference between ABREX 400 and DILLIDUR 400 plates?
While both offer similar hardness, DILLIDUR 400 has superior toughness and is ideal for high-impact applications, whereas ABREX 400 is lighter and more cost-effective. - Which plate is more suitable for heavy machinery?
DILLIDUR 400 is better for heavy-duty applications, while ABREX 400 is preferred for lighter machinery with high wear resistance. - Can ABREX 400 and DILLIDUR 400 plates be customized?
Yes, DMsons offers customized plates in various sizes, thicknesses, and specifications. - Where can I buy ABREX 400 and DILLIDUR 400 plates in Mumbai?
You can purchase premium quality plates from DMsons, a leading manufacturer and supplier in Mumbai. Contact us here for more details. - Are these plates cost-effective for industrial applications?
Yes, both plates reduce maintenance costs and downtime, offering long-term savings.
Call-to-Action: Get High-Quality ABREX 400 and DILLIDUR 400 Plates from DMsons Today!
Looking for premium ABREX 400 and DILLIDUR 400 plates for your heavy machinery? DMsons is your trusted partner in Mumbai, India. As a leading manufacturer and supplier, we provide top-grade steel plates tailored to your specific needs. Visit our Steel Plates Supplier Page or Contact Us today for a quote.
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